Materials and Processes Engineer (Metallurgist)

Job Description:

Position Overview The Materials and Processes Engineer (Metallurgist) is responsible for the technical evaluation, qualification, and approval of materials and special processes used in aircraft design, manufacturing, and repair. This role ensures compliance with applicable regulatory, environmental, and airworthiness requirements, while supporting product integrity, manufacturability, and continued operational safety.The incumbent collaborates cross-functionally with engineering, manufacturing, quality, suppliers, and external laboratories to maintain and advance materials and process capabilities in alignment with industry best practices and organizational objectives. Key Responsibilities Core ResponsibilitiesEvaluate, qualify, and approve metallic materials and associated processes for aerospace applications, ensuring compliance with design, certification, and performance requirements. Lead technical assessments of new and alternative materials, working closely with material suppliers, testing laboratories, and research organizations. Develop, maintain, and revise material and process specifications, standards, and engineering documentation in accordance with regulatory and company requirements. Assess materials and processes for compliance with environmental and regulatory frameworks, including but not limited to REACH, EPA, CEPA, and other applicable standards. Review and approve aircraft design and repair modifications for adherence to approved materials and process requirements, ensuring continued airworthiness. Support the introduction and implementation of new manufacturing and special processes to maintain technological competitiveness and industry leadership. Provide subject matter expertise and technical support to internal stakeholders, including Manufacturing, Quality, and In-Service Engineering, for troubleshooting, failure investigations, and operator inquiries. Conduct supplier audits and assessments of special processes (e.g., Nadcap-accredited processes), including on-site evaluations and technical reviews. Evaluate supplier capability and conformity to defined manufacturing and process requirements, including approval of new suppliers and ongoing performance monitoring. Review and disposition supplier requests for process deviations, concessions, and non-conformances, ensuring risk is properly assessed and mitigated.Additional ResponsibilitiesParticipate in continuous improvement initiatives to enhance materials performance, process efficiency, and product quality. Support internal and external audit activities, including regulatory authority audits and quality system assessments. Contribute to root cause analysis and corrective/preventive action implementation related to materials and process non-conformances. Stay current with advancements in metallurgy, materials science, and aerospace manufacturing technologies, recommending improvements where appropriate. Assist in the development of engineering best practices, lessons learned, and knowledge-sharing within the organization. Provide mentorship and technical guidance to junior engineers and cross-functional team members as required. Support airworthiness investigations, service difficulty reports, and fleet reliability initiatives.Required QualificationsBachelor’s degree in Materials Engineering, Metallurgical Engineering, or a related discipline. Minimum of 5 years of relevant experience in aerospace materials and processes engineering. Demonstrated experience with special processes used in the manufacture of aerospace metallic components, such as heat treatment, welding, chemical processing, surface treatments, and shot peening. Strong understanding of aerospace regulatory and quality standards, including Nadcap, AS9100, and ISO 9001. Knowledge of environmental and chemical compliance regulations (e.g., REACH, EPA, CEPA). Experience in supplier qualification, auditing, and process approval within an aerospace or highly regulated environment. Excellent problem-solving, analytical thinking, and decision-making skills. Strong project management and organizational skills, with the ability to manage multiple priorities. Effective communication skills, both written and verbal, with the ability to convey complex technical information clearly. Eligibility for registration or licensed as a Professional Engineer (P.Eng.) in Ontario. Preferred QualificationsAdvanced degree (Master’s or PhD) in Materials Science or Metallurgical Engineering. Experience supporting aircraft certification programs (e.g., Transport Canada, FAA, EASA). Familiarity with failure analysis techniques, including fractography, metallography, and corrosion analysis. Working knowledge of statistical methods and materials testing standards (e.g., ASTM, AMS). Experience with digital engineering tools, materials databases, or PLM systems. Key CompetenciesTechnical expertise in metallurgy and aerospace materials Attention to detail and commitment to quality and compliance Cross-functional collaboration and stakeholder engagement Continuous improvement mindset Adaptability and sound engineering judgment Working ConditionsOccasional travel required for supplier audits and technical reviews (domestic and international). Work is performed in a combination of office, laboratory, and manufacturing environments.

Job Ident #: 1768

Company Details

De Havilland Canada

123 Garratt Blvd
Toronto, Ontario M3K 1Y5 Canada
dehavilland.com

Throughout an impressive 75-year history of producing various models of aircraft in Canada and for the world, De Havilland has always proudly been known for its adaptability and dependability. Being responsible for creating some 3,500 aircraft—includ...

Supported Manufacturers:
De Havilland

Supported Models:
Dash 8-400

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Job Info

Location

Mississauga, Ontario, Canada

Type

Permanent

Company Details

De Havilland Canada

123 Garratt Blvd
Toronto, Ontario M3K 1Y5 Canada
dehavilland.com